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Inside an aluminium hydraulic block where crossholes open out into threaded holes.
Non selective deburring of complex features but leaving M3 threads intact.
2 intersecting angled cross holes into a main bore.
3 & 5 mm diameter holes in a steel component.
1.5 mm slot at the bottom of a 4mm diameter hole.
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5mm threaded jets
Stainless
80% of these jets produced an erratic spray pattern before thermal deburring. After thermal deburring only 10% did.
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Before and after 1 - 10x magnification
Stainless steel
Whisker burrs on milled edge inside component. Guaranteed removal of ALL burrs and whiskers. .
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Before and after thermal deburring 2
50 diam x 20mm
Steel
Parts took 15 mins each to deburr by hand - 20 milliseconds by TEM
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Mechanism housing
25 x 50 x 70mm
Zinc die cast part
Excessive flashing removal
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Hydraulic control sleeve
15 diam x 50mm
Turned steel
Intersecting cross holes deburred
No damage to seating edges
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Pinion
50 diam x 175mm
Steel
Removal of burrs from milling on all teeth edges in one go, saving costs and time.
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Electronic component
20 diam x 5mm
Stainless steel
Their client rejected entire batches of 5,000 if one burr was found. TEM is the only process that could guaranteed no burrs
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Carburettor body
150 x 150mm
Zinc die cast
Flash and machining burrs removed in one pass
Inaccessible intersecting holes, successfully deburred
All debris and particles removed
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Blanking plates
20 diam x 10mm
No other method of deburring could provide the consistent high quality needed
Run 20,000 components every week
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Tank probe
20 mm high
Stainless steel
Very fine burrs at cross holes needed to be removed without damage to internal bore
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Control Sleeve
20 diam x 200
Steel
Multiple load means components deburred concurrently
Saving time and costs
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Sleeves
22 diam x 45mm
Steel
Cross holes needed to be guaranteed burr free.
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Fitting
75 x 75mm
Brass
Milling and drilling burrs removed
Awkward burrs at hole intersections
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Pressure manifold
38 x 38 x 43mm
Stainless steel
Awkward to reach internal burrs - easily missed. Process stipulates TEM to guarantee certificate of conformity.
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Gear wheel
100 diam x 60
Steel
Burrs from milling and broaching removed
Critical tooth dimensions not affected
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Pump housing
90 x 95 x 50mm
Cast iron
TEM used to avoid time consuming hand deburring and human error, and the need to remove all contamination
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Bearing cage
70 diam x 30mm
Steel
Broaching burrs removed
Potential loose particles eradicated
Surface of component left untouched
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Medical air compressor end unit
70 x 50 x 40mm
Aluminium
All contaminants and potential loose pieces needed to be guaranteed to be removed
Human variables and errors unacceptable
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Cage
240 diam x 280mm
Aluminium die cast
All burrs from casting and drilling removed
Avoiding human error
Time savings
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Hydraulic manifold block
150x 140x 170mm
Steel
TEM saved 80% of hand deburring costs and avoided human error.
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Hydraulic manifold block
150x 120x 290mm
Aluminium
TEM guaranteed consistent high quality across EVERY hole, component, batch and run
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